Engineering the Future of FRP, Composite-Tech

The Science Behind Composite-Tech: Engineering the Future of FRP

The Revolution in Reinforcement

For more than a century, steel has been the backbone of modern infrastructure. Yet, corrosion, weight, and sustainability challenges are forcing engineers to rethink the future of reinforcement.
Enter GFRP (Polímero Reforçado com Fibra de Vidro) — a material that is lighter, stronger, non-corrosive, and 100% resistant to chemical degradation.

At the center of this global shift stands Composite-Tech, a European manufacturer of advanced equipment for FRP rebar, mesh, and bent elements — designed, tested, and engineered to meet the world’s highest standards.

“Our mission is simple — to build the future of reinforcement. One that lasts longer, weighs less, and protects the planet.”
Anton Ocunev, CEO of Composite-Tech

From Steel to Smart Reinforcement

Corrosion alone costs the U.S. economy over $22 billion annually (U.S. Department of Transportation).
Traditional steel rebar loses up to 40% of its tensile strength within 10 years in aggressive environments like coastal areas and bridges.

FRP, on the other hand:

  • Has a tensile strength 2.5x higher than steel
  • Weighs 4x less
  • Is completely immune to corrosion
  • Has a service life of 80–100 years without degradation

That’s why major infrastructure projects — from bridges in Florida to tunnels in California — are now designed with FRP reinforcement in compliance with ACI 440.11-22 e ASTM D7957.

Engineering Precision Made in Europe

Unlike low-cost manual equipment, Composite-Tech machines are designed with European engineering precision e fully automated process control.

Each system ensures:

  • Perfect fiber alignment
  • Uniform resin impregnation
  • Consistent curing temperature
  • Automatic diameter calibration

This precision is what guarantees that every Vergalhões de PRFV produced on a Composite-Tech line meets the strictest mechanical performance standards required in the U.S. market.

FRP rebar produced on a Composite-Tech line

Research, Testing & Certification

Every new line developed by Composite-Tech passes through a complete testing cycle:

  • Thermal resistance tests (−40°C to +200°C)
  • Tensile and flexural strength verification
  • Chemical and UV exposure analysis

Composite-Tech’s ongoing collaboration with FRP Institute (USA) ensures that all equipment and production parameters remain aligned with the latest ACI and ASTM standards, creating a transparent and traceable quality process.

Sustainability as a Core Value

Beyond performance, sustainability is at the heart of Composite-Tech’s philosophy.

By enabling the replacement of steel with non-corrosive FRP, the company helps reduce:

  • CO₂ emissions from steel production
  • Maintenance and replacement costs by 70%
  • Concrete waste from deteriorating infrastructure

FRP is not just an alternative — it’s an environmental necessity in the 21st century.

Global Reach, Local Impact

Composite-Tech’s machines are now operating in over 20 countries, incluindo:
🇺🇸 EUA 🇮🇳 India 🇿🇦 South Africa 🇷🇴 Romania 🇪🇸 Spain 🇨🇦 Canada

From small local startups to major construction suppliers, clients choose Composite-Tech because every machine is:

  • Ready for ACI/ASTM compliance
  • Built for 24/7 continuous production
  • Supported by on-site installation and training

The Future: Graphene and Smart Composites

Composite-Tech’s R&D team is currently integrating graphene nanotecnologia into GFRP rebar — improving conductivity, strength, and micro-crack resistance.
This next generation of reinforcement will soon redefine how engineers design long-life structures for bridges, highways, and energy infrastructure.

Conclusion: Engineering the Future

Composite-Tech combines European manufacturing excellence, scientific precision, and a vision for sustainable construction.
Each machine represents decades of research and a clear mission — to help companies around the world build stronger, smarter, and greener.

Ready to build your own FRP factory?

Request a personalized ROI analysis and learn how Composite-Tech can help you launch production within 60 days.

Contato our engineering team

Engineering the Future of FRP, Composite-Tech

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