FAQ - Composite-Tech Equipment and GFRP Technology

GFRP Technology & Steel Comparison

GFRP (Glass Fiber Reinforced Polymer) rebar is a non-metallic, corrosion-resistant reinforcing material made by pultruding glass fibers through a thermosetting resin. It is widely used in infrastructure, marine, and chemical environments.

GFRP is 4x lighter, 2x stronger in tensile strength, non-corrosive, and non-magnetic. Unlike steel, it does not rust, making it ideal for long-lasting structures.

Saperne di più: GFRP Rebar vs Steel Rebar: Technical Comparison

GFRP is commonly used in bridges, tunnels, precast panels, coastal constructions, retaining walls, foundations, and water treatment plants.

Yes. GFRP rebar complies with ASTM D7957, ACI 440.1R-15, ISO 10406-1, and is approved in various national guidelines across Europe, India, the US, and Canada.

Composite-Tech Equipment

We build linee di produzione for GFRP rebar, fiberglass mesh, bent elements, and fiber cutting systems. Our top models include CT-2, CT-4, CT-6, CT2M, CT1M, CT-BE, and CT-Fiber, CT-Pipe.

For maximum output, our CT-6 line produces up to 6 GFRP rods simultaneously at speeds up to 6 m/min, yielding over 50,000 meters per day.

Yes, our CT2M line is optimized for continuous production of fiberglass mesh used in plastering, wall reinforcement, and facade systems.

Absolutely. We tailor the line layout, automation level, and tooling sizes to your specific production needs.

Installation, Training & Support

Standard installation takes 2–3 working days. Our engineers can travel to your site or support you remotely.

Yes. On-site or remote training is provided, usually within 1–2 days.

Of course. We offer lifetime remote support, technical consultations, and spare part supply.

Production Process & Materials

You need fiberglass roving, thermosetting resin (polyester, vinyl ester, or epoxy), sand coating (optional), catalysts, and packaging materials.

Saperne di più: How to Choose Raw Materials for the Production of Composite Rebar 

Yes. With specific adaptations, our machines can handle basalt or carbon fiber for high-performance applications.

Typically, around 90–130 grams of resin per meter depending on diameter and coating.

Yes, optional modules are available for automatic cutting, stacking, counting, and wrapping.

Pricing & Payment

Prices vary depending on capacity and automation. Our standard CT-4 line starts at around $95,000. Mesh and bent element lines are priced separately.

Yes. We offer discounted pricing for partners buying multiple machines or becoming exclusive representatives.

Standard terms: 50% advance and 50% before shipping. For some countries, we accept Letters of Credit or staged payments.

We don’t offer in-house financing, but we provide pro-forma invoices and documentation to support bank loans or government subsidies.

Our prices are quoted EXW or CIF. VAT, customs duties, and local taxes are buyer’s responsibility.

Logistics & Delivery

Yes. We export to over 30 countries. Delivery is organized via sea or road freight, depending on location.

Production takes 4–6 weeks. Delivery adds 1–6 weeks depending on your country.

We assist with all export documentation. Final clearance is handled by the buyer or their customs broker.

Absolutely. You’re welcome to use your preferred freight forwarder. We’ll coordinate packaging and loading.

Warranty & Spare Parts

All equipment comes with a 12-month warranty covering all manufacturing defects. Extended warranties are available.

Yes. We maintain stock and ship globally. Most parts are shipped within 1–2 working days.

Yes. We provide remote diagnostic support via video, photos, or direct chat with engineers.

Yes. We recommend a startup kit with essential components for 6–12 months of operation.

Business Opportunities & ROI

Depending on your production scale and local prices, ROI is usually 6–12 months. Many clients recover costs within the first year.

Saperne di più: Perché la produzione di barre di rinforzo in GFRP è redditizia? Calcolo completo dei costi 

Yes. We can provide ROI calculators and sample business plans to help you attract investors or banks.

Very profitable: high margins, growing global demand, and minimal labor costs due to automation. Rebar prices range from $0.5 to $1.5 per meter depending on diameter and region.

Saperne di più: Perché i clienti di tutto il mondo scelgono Composite-Tech come fornitore più affidabile di attrezzature per la produzione di barre d'armatura in GFRP

Yes. We are open to exclusive representation agreements with partners who can promote and sell effectively in their markets.

Technical Standards & Certification

Yes. Our machines are designed to produce rebar that complies with ASTM D7957, ISO 10406-1, and other international standards.

In many countries, certification is required for infrastructure projects. We assist with sample testing and certification procedures.

Yes. We can supply technical datasheets, testing results, and third-party lab reports upon request.

Resins & Raw Materials

Polyester, vinyl ester, and epoxy resins are compatible. The choice depends on application and chemical resistance needs.

We can recommend trusted global suppliers for fiberglass, resins, catalysts, and sand coatings. We don’t sell materials directly.

For construction applications where adhesion to concrete is critical, sand coating improves bonding. It’s optional but highly recommended.

Customization & Special Requests

Yes. We can supply custom mandrels for various diameters (4 mm to 32 mm) or design molds for flat, spiral, or specialty profiles.

Yes. Optional vision systems and sensors can monitor diameter, resin impregnation, and cure consistency.

Yes. Our lines support PLC integration, and we can work with your automation team to sync systems.

Site Setup & Factory Layout

A typical CT-6 line requires about 80–100 m². Additional space is needed for material storage and packaging.

Yes. After order confirmation, we provide detailed layout plans for optimal equipment placement and workflow.

Standard voltage is 380V, 3-phase, 50/60 Hz. Power consumption varies between 15–25 kW depending on the line.

Yes. Our equipment functions in temperatures from -10°C to +45°C. Special adaptations are available for harsher environments.

Safety & Compliance

Yes. All machines are CE-marked and built according to European safety regulations.

Emergency stops, protective panels, thermal overload relays, resin spill containment, and optional smoke extractors.

No formal license is required, but basic technical skills and training (provided by us) are necessary.

Environmental Benefits & Sustainability

Yes. GFRP rebar is non-corrosive, requires no maintenance, and extends the service life of structures—reducing CO₂ emissions over time.

Saperne di più: Prestazioni ambientali del FRP

Recycled fibers are not recommended due to reduced mechanical performance. However, GFRP itself is recyclable via thermal or mechanical processes.

No. Our production lines operate with closed resin systems. With proper ventilation and safety measures, emissions are minimal and within regulations.

Yes. GFRP is recognized for its contribution to durability, sustainability, and reduction of maintenance needs.

Representation & Partnership

We are actively seeking exclusive partners in various countries. Contattaci to discuss dealership or JV opportunities.

Market knowledge, technical capacity, and a minimum annual target (usually 12 machines/year).

Our contracts contain strong IP protection clauses, and our designs are registered. We also pursue legal action in case of violations.

In select cases — yes. OEM agreements are available under NDA with volume commitments.

Yes. We can supply brochures, videos, and technical documentation with your company branding.

GFRP Fiber for Concrete

GFRP (Glass Fiber Reinforced Polymer) fiber is a high-performance, non-corrosive material used to reinforce concrete. Unlike steel fiber, GFRP fiber does not rust, is lighter, and has excellent tensile strength. It’s made of glass roving impregnated with resin and cut to precise lengths from 5 mm to over 50 mm.

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Yes. GFRP fiber can replace steel fiber in many applications, including industrial floors, precast elements, pavements, shotcrete, and slabs. It improves crack control, tensile performance, and durability while reducing weight and corrosion risks.
GFRP fiber has tensile strength up to 1,500 MPa, while steel fiber typically ranges 900–1,200 MPa.

We offer fibers with diameters from 0.5 mm to 2.0 mm — an industry-first range. Length can be tailored from 5 mm to 100 mm, depending on the application. Custom cutting systems allow on-demand production.

The dosage varies by application:
• Light structural concrete: 1–2 kg/m³
• Industrial floors: 2–4 kg/m³
• Shotcrete or tunnel linings: up to 5 kg/m³
GFRP fiber has 3–4x lower density than steel fiber, so by weight you use less, and it distributes more evenly.

Yes. Our fiber can be added directly into drum mixers, planetary mixers, or ready-mix trucks without the need for special equipment. No clumping, even at higher doses.

GFRP fiber forms a 3D reinforcement network inside concrete. It arrests microcracks at an early stage, redistributes stress, and improves post-crack toughness. It is especially effective in reducing shrinkage and thermal cracking.
Tested according to ASTM C1609 and EN 14651 for flexural performance.

Yes. Our GFRP fiber has been tested in certified European laboratories. Key results:
• Flexural toughness index improvement: +40–70%
• Shrinkage crack reduction: up to 80%
• Improved concrete tensile strength: +20–30%

• Industrial floors and slabs-on-grade
• Precast panels and elements
• Shotcrete and sprayed concrete
• Marine and water-exposed structures
• Tunnel linings and infrastructure projects
• Lightweight structures and facades

Our fiber is engineered for optimal dispersion and low impact on slump. Compared to steel or synthetic fibers, it maintains better flowability, especially in self-compacting concrete (SCC) and pumped mixes.

Yes. GFRP fiber can be used as secondary reinforcement alongside GFRP rebar or mesh to enhance crack control and improve ductility. Ideal for precast and structural elements where multi-directional reinforcement is needed.

Fiberglass Mesh Applications

Fiberglass mesh is primarily used for reinforcing floors and road bases, as well as plaster, EIFS systems, and facade coatings. It improves tensile strength, crack resistance, and structural durability in concrete and cement-based layers.

Learn more: L'impatto della rete GFRP: trasformare il settore delle costruzioni 

Yes. It is increasingly used in road overlays, industrial slabs, and subbase reinforcement to control shrinkage and thermal cracking. GFRP mesh offers high strength-to-weight ratio and corrosion resistance, making it ideal for demanding environments.
Tested under heavy load simulations: crack width reduction up to 70% in floor applications.

We offer two mesh categories:
• Standard fiberglass mesh: from 2 mm to 6 mm diameter, suitable for floors, slabs, and road bases.
• Structural mesh (GFRP bars): from 6 mm to 16 mm, made using heavy-duty machinery for structural applications.
Yes. In addition to mesh weaving lines (CT2M), we produce GFRP structural mesh welding systems capable of producing rebar-based mesh for structural reinforcement.

We provide meshes with cell dimensions of:
• 50×50 mm
• 100×100 mm
• 150×150 mm
• 200×200 mm
Custom sizes are available upon request, depending on your project needs.

Yes. Our mesh is used in EIFS and ETICS facade systems for insulation layer reinforcement. It provides crack bridging and weather resistance in both base and finish coats.

Alkali-resistant (AR) fiberglass mesh resists degradation from the high pH of cement. It is coated with acrylic or PVC binder to ensure long-term durability when embedded in concrete or plaster.

Yes. It is particularly effective in thin floor toppings, screeds, or heated flooring systems, enhancing tensile strength and preventing microcracking.

Fiberglass mesh is lighter, rust-proof, easier to cut and install, and does not corrode over time. It is also more elastic, which helps distribute stresses more evenly.

Yes. Mesh rolls unroll smoothly and can be integrated with semi-automatic or fully automated plastering systems.

Use Cases & Industries

Yes. GFRP rebar is ideal for roads, highways, airport runways, and concrete overlays. It eliminates corrosion problems caused by road salt, water ingress, and freeze-thaw cycles — significantly extending pavement lifespan.
Studies show up to 2x longer service life of concrete pavements reinforced with GFRP vs steel.

Saperne di più: Applications of GFRP rebar in Road Construction

Absolutely. GFRP is already used in deck slabs, parapets, retaining walls, and barrier elements in bridges worldwide. Its high tensile strength and corrosion resistance reduce maintenance costs over decades.
Example: 200-meter GFRP-reinforced bridge deck in Canada, 2018 – still corrosion-free.
Yes. GFRP is non-magnetic and corrosion-resistant, making it suitable for metro tunnels, mine shafts, and underground stations where electromagnetic neutrality and durability are critical.
Unlike steel, GFRP does not interfere with signal equipment and does not require cathodic protection.
Yes. GFRP is ideal for marine environments where saltwater causes rapid corrosion of steel. It is used in:
• Seawalls and bulkheads
• Floating docks
• Bridge piers and abutments
• Offshore platforms
GFRP maintains structural integrity even after 1000+ hours of salt spray exposure (ASTM B117).

Yes. Many countries (USA, Canada, UAE, India, EU members) have approved GFRP in public projects. Our machines produce rebar compliant with ASTM D7957, ISO 10406-1, ACI 440, etc.

Definitely. It is widely used in precast:
• Retaining wall panels
• Precast slabs
• Noise barriers
• Vaults and tanks
• Lightweight prefab housing
GFRP’s low weight makes it perfect for crane-lifted elements and reduces transport costs.

Yes. Short GFRP rods or fibers can be embedded into 3D-printed concrete layers to increase tensile strength and crack resistance without affecting printability.
Composite-Tech is developing integration modules for GFRP-based reinforcement in concrete printing systems.

Yes. In spillways, sluice gates, and hydro channels, GFRP provides non-corrosive reinforcement where moisture and chemical exposure are extreme.

Yes. GFRP is non-conductive and non-magnetic, making it suitable for use in:
• Nuclear plants
• MRI rooms
• Electrical substations
• Data centers
GFRP eliminates induced currents and magnetic field distortions caused by steel.

Yes. Projects worldwide:
• Dubai Metro (UAE)
• Champlain Bridge (Canada)
• Lusail Stadium precast panels (Qatar)
• Port installations in Norway

Unlike steel, GFRP does not expand or degrade under freeze–thaw cycles. It retains mechanical properties in extreme cold (tested to -40°C)

Business & Marketing

To start, you need:
1. A production line (like CT-4 or CT-6)
2. Workspace of ~100 m² with 3-phase electricity
3. Access to raw materials: roving, resin, catalyst
4. 1–2 trained operators
5. Sales channel (construction companies, distributors, tenders)
We assist with factory setup, training, and sales strategies.
Profit margins typically range from 30% to 60%, depending on local prices and volume. With stable demand in infrastructure and construction, payback usually occurs in 6–12 months.
Example: A CT-6 line producing 40,000 meters/day at $0.50/m = $20,000/day revenue potential.
Yes. We offer downloadable ROI calculators and can provide tailored business plans to support bank loans or investor presentations.
Yes. We recommend verified suppliers of roving, resin, catalysts, and additives in Europe, Asia, and the Middle East. We help you calculate exact consumption and logistics.

Yes. We provide test samples, technical datasheets, and assistance with local laboratory testing. GFRP rebar is already accepted in many national standards.

Yes. We offer:
• Product brochures with your logo
• Social media visuals
• Presentation templates
• Technical data sheets
• Guidance on tender participation

In most markets, producing 15,000–25,000 meters/month of GFRP rebar ensures profitability. For mesh or fiber, volume depends on regional demand and material costs.

Yes. We offer exclusive representation contracts with performance targets (e.g., 12 machines/year). This protects your market and ensures stable pricing.

In many countries, FRP production is eligible for:
• Innovation grants
• Circular economy subsidies
• Energy-efficiency funding
We help prepare documentation for such applications.

A full GFRP rebar or mesh plant costs from $80,000 to $250,000 depending on automation level, additional modules, and production targets.

Yes. Our equipment is designed for scalable growth. You can start with a basic setup and later add:
• Additional pulling lines
• Cutting and packaging automation
• Online QC modules
• Mesh or fiber production lines

Yes. Many clients operate both systems side-by-side. This allows diversification and better use of raw materials and staff.

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