CT4 GFRP/ FRP Rebar. Glass Fiber Reinforced Polymer Rebar Production Machine
ОБЛАСТИ НА ПРИЛОЖЕНИЕ
The CT4 machine is designed for the production of glass fiber reinforced polymer (GFRP) rebar with diameters ranging from 4 mm to 20 mm. It can simultaneously produce up to 4 rebar rods, ensuring high productivity and cost-efficiency. The machine comprises several key components, each performing a specific function in the production process.
Key Features of CT4
| Characteristic | Стойност |
|---|---|
| Rebar Diameters | 4 mm - 20 mm |
| Number of Rods | Up to 4 |
| Overall Productivity | Up to 32 m/min |
| Components | 12 main modules |
1. Creel
- функция: Holds spools of roving and creates initial tension in the threads using guide rings through which the threads pass.
2. Roving Dryer
- функция: Aligns and dries the roving threads, ensuring even heat distribution and optimal moisture content for subsequent impregnation with polymer resin.
3. Impregnation Module
- функция: Impregnates the roving threads with resin and presses them to maintain crucial properties of the polymer binder (flow, cure rate, temperature) while reducing polymer consumption through a modern pressing system.
4. Rib Winder
- функция: Winds periodic profiles (ribs) with precise winding steps for each rebar size, ensuring a strictly cylindrical rod shape and removing air from the impregnated rod.
5. Infrared Booster
- функция: Accelerates the resin polymerization process.
6. Tunnel Kiln
- функция: Used for resin polymerization, where the resin cures and the final GFRP rebar is formed.
7. Охлаждащ модул
- функция: Охлажда GFRP арматурата.
8. Издърпващо устройство
- функция: Издърпва GFRP арматурата и определя скоростта на издърпване.
9. Режещо устройство
- функция: Нарязва GFRP арматурата до желаната дължина.
10. Winder Coves
- функция: Lays the GFRP rebar into coils.
11. Automatic Coiler (Optional)
12. Device for Twisting Fiberglass Strands
- функция: Forms ribbed thread by twisting roving threads.
Productivity
| Rebar Diameter (mm) | Number of Rods | Pulling Speed (m/min) | Productivity (m/min) |
|---|---|---|---|
| 4 | 4 | 8 | 32 |
| 6 | 4 | 7 | 28 |
| 8 | 4 | 6 | 24 |
| 10 | 4 | 5 | 20 |
| 12 | 3 | 4 | 12 |
| 14 | 3 | 3.5 | 10.5 |
| 16 | 2 | 3 | 6 |
| 18 | 2 | 2.5 | 5 |
| 20 | 1 | 2 | 2 |
These data are approximate and depend on the characteristics of the resins used and environmental conditions.
Technical Specifications of CT4
| Параметър | Стойност |
|---|---|
| Power Supply | 380 V, 50 Hz |
| Консумирана мощност | 50 kW |
| Dimensions | 12000 x 2500 x 2500 mm |
| Тегло | 5000 kg |
| Operating Temperature | 15-30°C |
GFRP rebar represents a significant advancement in construction materials, combining high strength, flexibility, and resistance to environmental factors. Its use in various construction projects not only improves structural integrity but also creates new opportunities for innovative design and more efficient construction practices.
Advantages of the CT4 Machine
- High productivity and efficiency thanks to the simultaneous production of up to 4 rebar rods.
- Reduced polymer consumption due to the innovative pressing system.
- Precision and product quality ensured by the use of high-tech components and control systems.
- Reliability and durability of all machine components, ensuring a long service life and minimal maintenance costs.
The CT4 machine is an ideal solution for enterprises engaged in the production of GFRP rebar, providing high productivity, cost-efficiency, and consistent product quality.
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