CT4 GFRP/ FRP Rebar. Glass Fiber Reinforced Polymer Rebar Production Machine
ОБЛАСТИ ПРИМЕНЕНИЯ
The CT4 machine is designed for the production of glass fiber reinforced polymer (GFRP) rebar with diameters ranging from 4 mm to 20 mm. It can simultaneously produce up to 4 rebar rods, ensuring high productivity and cost-efficiency. The machine comprises several key components, each performing a specific function in the production process.
Key Features of CT4
| Характеристика | Ценить |
|---|---|
| Rebar Diameters | 4 mm - 20 mm |
| Number of Rods | Up to 4 |
| Overall Productivity | Up to 32 m/min |
| Components | 12 main modules |
1. Крючок
- Функция: Holds spools of roving and creates initial tension in the threads using guide rings through which the threads pass.
2. Roving Dryer
- Функция: Aligns and dries the roving threads, ensuring even heat distribution and optimal moisture content for subsequent impregnation with polymer resin.
3. Модуль пропитки
- Функция: Impregnates the roving threads with resin and presses them to maintain crucial properties of the polymer binder (flow, cure rate, temperature) while reducing polymer consumption through a modern pressing system.
4. Rib Winder
- Функция: Winds periodic profiles (ribs) with precise winding steps for each rebar size, ensuring a strictly cylindrical rod shape and removing air from the impregnated rod.
5. Infrared Booster
- Функция: Accelerates the resin polymerization process.
6. Tunnel Kiln
- Функция: Used for resin polymerization, where the resin cures and the final GFRP rebar is formed.
7. Cooling Module
- Функция: Cools the GFRP rebar.
8. Pulling Device
- Функция: Pulls the GFRP rebar and determines the pulling speed.
9. Cutting Device
- Функция: Cuts the GFRP rebar to the desired length.
10. Winder Coves
- Функция: Lays the GFRP rebar into coils.
11. Automatic Coiler (Optional)
12. Device for Twisting Fiberglass Strands
- Функция: Forms ribbed thread by twisting roving threads.
Productivity
| Rebar Diameter (mm) | Number of Rods | Pulling Speed (m/min) | Производительность (м/мин) |
|---|---|---|---|
| 4 | 4 | 8 | 32 |
| 6 | 4 | 7 | 28 |
| 8 | 4 | 6 | 24 |
| 10 | 4 | 5 | 20 |
| 12 | 3 | 4 | 12 |
| 14 | 3 | 3.5 | 10.5 |
| 16 | 2 | 3 | 6 |
| 18 | 2 | 2.5 | 5 |
| 20 | 1 | 2 | 2 |
These data are approximate and depend on the characteristics of the resins used and environmental conditions.
Technical Specifications of CT4
| Параметр | Ценить |
|---|---|
| Power Supply | 380 В, 50 Гц |
| Power Consumption | 50 kW |
| Dimensions | 12000 x 2500 x 2500 mm |
| Масса | 5000 кг |
| Operating Temperature | 15-30°C |
Арматура GFRP представляет собой значительный прогресс в области строительных материалов, сочетая высокую прочность, гибкость и устойчивость к факторам окружающей среды. Ее использование в различных строительных проектах не только улучшает структурную целостность, но и создает новые возможности для инновационного проектирования и более эффективных методов строительства.
Advantages of the CT4 Machine
- High productivity and efficiency thanks to the simultaneous production of up to 4 rebar rods.
- Reduced polymer consumption due to the innovative pressing system.
- Precision and product quality ensured by the use of high-tech components and control systems.
- Reliability and durability of all machine components, ensuring a long service life and minimal maintenance costs.
The CT4 machine is an ideal solution for enterprises engaged in the production of GFRP rebar, providing high productivity, cost-efficiency, and consistent product quality.
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