CT4 GFRP/ FRP Rebar. Glass Fiber Reinforced Polymer Rebar Production Machine
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The CT4 machine is designed for the production of glass fiber reinforced polymer (GFRP) rebar with diameters ranging from 4 mm to 20 mm. It can simultaneously produce up to 4 rebar rods, ensuring high productivity and cost-efficiency. The machine comprises several key components, each performing a specific function in the production process.
Key Features of CT4
| Characteristic | Value |
|---|---|
| Rebar Diameters | 4 mm - 20 mm |
| Number of Rods | Up to 4 |
| Overall Productivity | Up to 32 m/min |
| Components | 12 main modules |
1. Creel
- Function: Holds spools of roving and creates initial tension in the threads using guide rings through which the threads pass.
2. Roving Dryer
- Function: Aligns and dries the roving threads, ensuring even heat distribution and optimal moisture content for subsequent impregnation with polymer resin.
3. Impregnation Module
- Function: Impregnates the roving threads with resin and presses them to maintain crucial properties of the polymer binder (flow, cure rate, temperature) while reducing polymer consumption through a modern pressing system.
4. Rib Winder
- Function: Winds periodic profiles (ribs) with precise winding steps for each rebar size, ensuring a strictly cylindrical rod shape and removing air from the impregnated rod.
5. Infrared Booster
- Function: Accelerates the resin polymerization process.
6. Tunnel Kiln
- Function: Used for resin polymerization, where the resin cures and the final GFRP rebar is formed.
7. Cooling Module
- Function: Cools the GFRP rebar.
8. Pulling Device
- Function: Pulls the GFRP rebar and determines the pulling speed.
9. Cutting Device
- Function: Cuts the GFRP rebar to the desired length.
10. Winder Coves
- Function: Lays the GFRP rebar into coils.
11. Automatic Coiler (Optional)
12. Device for Twisting Fiberglass Strands
- Function: Forms ribbed thread by twisting roving threads.
Productivity
| Rebar Diameter (mm) | Number of Rods | Pulling Speed (m/min) | Productivity (m/min) |
|---|---|---|---|
| 4 | 4 | 8 | 32 |
| 6 | 4 | 7 | 28 |
| 8 | 4 | 6 | 24 |
| 10 | 4 | 5 | 20 |
| 12 | 3 | 4 | 12 |
| 14 | 3 | 3.5 | 10.5 |
| 16 | 2 | 3 | 6 |
| 18 | 2 | 2.5 | 5 |
| 20 | 1 | 2 | 2 |
These data are approximate and depend on the characteristics of the resins used and environmental conditions.
Technical Specifications of CT4
| Parameter | Value |
|---|---|
| Power Supply | 380 V, 50 Hz |
| Power Consumption | 50 kW |
| Dimensions | 12000 x 2500 x 2500 mm |
| Weight | 5000 kg |
| Operating Temperature | 15-30°C |
A barra de reforço GFRP representa um avanço significativo em materiais de construção, combinando alta resistência, flexibilidade e resistência a fatores ambientais. Seu uso em vários projetos de construção não apenas melhora a integridade estrutural, mas também cria novas oportunidades para design inovador e práticas de construção mais eficientes.
Advantages of the CT4 Machine
- High productivity and efficiency thanks to the simultaneous production of up to 4 rebar rods.
- Reduced polymer consumption due to the innovative pressing system.
- Precision and product quality ensured by the use of high-tech components and control systems.
- Reliability and durability of all machine components, ensuring a long service life and minimal maintenance costs.
The CT4 machine is an ideal solution for enterprises engaged in the production of GFRP rebar, providing high productivity, cost-efficiency, and consistent product quality.
Don’t miss the chance to make your business more profitable with advanced technologies from Composite-Tech! Contact us to learn more and place an order.